Manufacturing Process
Automated Mesh Welding Center
High-current resistance welding for consistent joint fusion.
Fusion Without Filler
Unlike traditional arc welding that adds metal to join parts, our Multi-Point Resistance Welding process fuses the wires using extreme pressure and precise electrical current.We operate heavy-duty Gantry Welding Lines capable of processing wire diameters from 3.0mm to 8.0mm. By controlling the welding time in milliseconds, we create a molecular bond between the cross wire and line wire without damaging the steel's structural integrity.
Electric Resistance Welding Detailed Processes
Precision Wire Feeding
Line wires (longitudinal) are fed directly from coils through a straightening unit, while cross wires are pre-cut and dropped automatically into the welding jig.
Synchronous Resistance Welding
Upper and lower Chromium-Zirconium Copper (CrZrCu) electrodes clamp the crossing wires. A massive surge of low-voltage, high-amperage current passes through the joint
Auto-Stacking & Cooling
The finished mesh panel is automatically pulled out and stacked by a robotic arm. This eliminates manual handling, keeping the mesh perfectly flat and free from oil or sweat contamination.
Electric Resistance Welding
Multi-Point Welding
Entire rows of welds completed simultaneously with minimal distortion.
Smart Defect Detection
Automatic monitoring identifies weak or missing welds.
High Shear Strength
Optimized weld nuggets exceed industry strength requirements.
Technical Capability & Precision
Max Mesh Width
Wire Diameter Range
Weld Shear Strength
Stronger Than The Wire Itself
In mesh fencing, the weld point is the most critical structural element. We adhere to BS EN 1461 and ASTM F2453 standards.
Weld Shear Test
We use a digital force gauge to pull the cross wire away from the line wire. The weld requires a shear force of at least 70% of the wire's breaking load.
Penetration Check
We verify the "Set-down" value. The wires should fuse into each other by 15-20% of their diameter. Too little = weak weld; Too much = weak wire.
Frequently Asked Questions
Ready to Secure Your Perimeter?
Contact our engineering team today for a free consultation and quote.