Industrial Boundary
Welded Wire Panels
Rigid twin-wire panels (8/6/8 or 6/5/6) for robust commercial demarcation.
Product Overview
Rigid twin-wire panels (8/6/8 or 6/5/6) for robust commercial demarcation.
Key Engineering Features
Rigid
Vandal resistant double wire.
John Smith
Lead Structural Engineer
"For projects requiring specific wind load compliance (for example above 120km/h), I recommend upgrading to our 80x60mm heavy-duty posts with verified concrete footing depths. The rigidity of the V-beam profile significantly reduces deflection."
Ask an EngineerMaterial & Coating Technology
Engineered corrosion protection from core to topcoat.
Steel Core (Q235/Q195)
High purity low carbon steel wire drawn to precise diameters. Minimum tensile strength of 500-550 MPa.
Zinc Layer (Hot Dipped)
Initial corrosion barrier. Standard: 40-60g/m2. Heavy Duty: up to 275g/m2 (BS EN 10244-2).
Conversion Coating
Nano-ceramic pre-treatment enhances powder adhesion and prevents under-film corrosion creeping.
Polyester Powder Topcoat
AkzoNobel or DuPont architectural powder (min 100 microns). UV resistant and color stable.
4-Layer Protection System
Engineered for 20+ Year Lifespan
Standard Finishes
RAL 6005
RAL 9005
RAL 7016
Galvanized
RAL Custom
Custom RAL colors available upon request (MOQ applies).
Compatible Posts
Design Variants
Louver, solid, perforated, and hybrid privacy configurations.
Louver Privacy
Angled blades balance airflow with visibility control for premium frontages.
Solid Panel Privacy
Full screen infill for maximum concealment in dense residential zones.
Perforated Screen
Micro-perf patterning for airflow, branding, or lighting integration.
Hybrid Privacy
Louver upper panel with solid lower kick plate for premium security.
Performance Metrics
Tensile Strength
550 MPa vs 350 MPa standard steel.
Salt Spray Test
Exceeds ASTM B117 standards.
Weld Shear
Of wire breaking load (ASTM F2453).
Anti-Climb
76.212.7mm aperture prevents finger holds.
Technical Specifications
Detailed structural and dimensional data for engineering review.
Connection System
Tamper-proof shear nuts used with steel clamp bars ensure panels cannot be removed from the secure side.
Wind Load Resistance
Why Kingcats Standard?
Quality Comparison| Specification | Kingcats Solution | Market Standard |
|---|---|---|
| Panel Rigidity | High (Twin Wire) | Medium (Single Wire) |
| Coating | Pre-Galv + Powder | Powder Only |
Manufacturing Process
Step-by-step production from raw profile to finished panels.
Step 01
Raw Materials (Tubes/Wires/Sheets)
Traceable inventory of tube, wire, and sheet stock with verified mill certificates.
Step 02
CNC Punching & Perforation
Automated turret punching for consistent perforations and clean cutouts.
Step 03
Metal Sawing & Cutting
Automated saw lines for accurate length cutting and reduced waste.
Step 04
Metal Shearing
Straight, burr-free edges for sheet metal preparation.
Step 05
CNC Press Brake Forming
Programmed forming for repeatable bends and tight tolerances.
Step 06
Wire Mesh Weaving
Tension-controlled weaving for stable apertures and uniform mesh.
Step 07
Metal Forming
Precision forming for consistent profiles and structural components.
Step 08
Precision Laser Cutting
High-speed fiber laser cutting for tubular posts and accessories with 0.05mm tolerance.
Step 09
Robotic Welding
Automated MIG/TIG welding cells ensure consistent joint strength and clean finishes.
Step 10
Hot-Dip Galvanizing
Full immersion in molten zinc to ISO 1461 standards for maximum corrosion protection.
Step 11
AkzoNobel Powder Coating
Architectural grade electrostatic powder coating for superior aesthetics and weather resistance.
Step 12
Laboratory Testing
In-house tensile strength, salt spray, and adhesion testing for every batch.
Components & Accessories
Complete bill of materials ready for turnkey orders.
Structural Posts
RHS posts with reinforced anchor plates for high wind load sites.
Mounting Brackets
Adjustable brackets for fast installation and alignment.
Panel Frames
Rigid perimeter frame keeps slats aligned and flat.
Louver Blades
Engineered slats in fixed or adjustable configurations.
Fastener Kit
Anti-corrosion hardware set with tamper-resistant heads.
Caps & Trims
Top caps, trims, and cover plates for clean finishing.
RFQ Ready
Procurement Starter Pack
RFQ template, BOM structure, and scope checklist to accelerate quoting.
- RFQ template + BOM format
- Scope checklist
- Quote turnaround 24-48h
Package Includes
- RFQ template
- BOM format
- Scope checklist
- Quote timeline
Scale
Production Capacity
Multi-line production with scalable shifts for large tenders.
Monthly Output
20km / month
Active Lines
6 lines
Peak Lead Time
15-25 days
QA
Quality Test Matrix
Standard lab tests and factory inspections with documented results.
Trace
Traceability Records
Batch-level tracking with material heat numbers and QC logs.
Audit
Factory Audit Support
Remote or onsite audits supported with documentation packs.
Audit Checklist
- ISO and QMS docs
- Virtual audit sessions
- Third-party witness options
Samples
Prototype & Sample Program
Pre-production samples for finish and performance approvals.
Finish chips
Included
Sample panel
Included
Installation hardware
Included
Approval checklist
Included
Support
Engineering SLA
Dedicated engineer for drawings and technical clarifications.
CAD Turnaround
48h
BOQ Support
24h
RFI Response
Same day
Customization
Tooling & NRE
Transparent tooling plans for custom profiles or fittings.
Risk
Supply Continuity Plan
Risk mitigation across sourcing, stock, and shipping.
Dual sourcing
Approved mills for core wire.
Safety stock
Raw material buffer plans.
Routing options
Alternate ports and carriers.
Installation & Safety
Site Layout
Mark post centers
Foundation
Dig & Concrete
Post Setting
Align & Level
Panel Fix
Bolt & Secure
Helmet
Gloves
Boots
Glasses
Compatible Gates
- Single / Double Swing
- Sliding Cantilever
- Pedestrian Gate
Security Topping
- Razor Wire (Concertina)
- Barbed Wire (3-Strand)
- Rotating Spikes
PIDS Detection
- Vibration Sensors
- Fiber Optic Cable
- Electric Pulse
Commercial & Logistics
Indicative Volume Pricing
Estimated Lead Time
Maximize freight efficiency with our proprietary space-saver pallet configuration.
Steel Pallets
Forklift ready, heavy duty.
Corner Protection
Plastic guards on all corners.
Plastic Film
Dust & moisture barrier.
Steel Strapping
Secure bundling.
Includes Commercial Invoice, Packing List, Bill of Lading, Certificate of Origin.
30% T/T Deposit, 70% against BL copy. L/C at sight accepted for large orders.
Custom heights, widths, and aperture sizes available upon request.
Application Gallery
Regional Availability
Standard delivery terms: CIF / FOB / DDP (select regions).
Technical Drawing Library (CAD/BIM)
Panel elevations, foundation details, and assembly references.
Standard Panel Elevation
1.2 MB
DownloadPost Foundation Detail
0.8 MB
DownloadCorner Assembly
1.5 MB
DownloadStepped Ground Install
2.1 MB
DownloadAnti-Climb Topping Spec
1.4 MB
DownloadGate Interface Profile
0.6 MB
Download10-Year Manufacturer Warranty against structural failure due to corrosion in C3 environments.
Access BIM Objects & CSI Specs
Frequently Asked Questions
You May Also Need
Integrated systems frequently ordered together.
Ready to Secure Your Perimeter?
Contact our engineering team today for a free consultation and quote.